The Challenge
The Toyota Hilux sustained extensive accident damage affecting the front body structure, cooling system, suspension, chassis-related components and occupant safety systems. The repair required structural alignment, replacement and repair of multiple components, together with bodywork and complete refinishing of the affected areas.
Work Completed
Accident Repair & Bodyshop
Replaced major accident-damaged body and structural components including the front bumper, bumper brackets and support, grille, radiator panel, bonnet and associated hinges and lock, windscreen, rear LH door, side steps, engine cross member, sub-frame brackets, engine sump guard, rear step plate and chassis/body mounting bushes.
Repaired the front wings and front doors and carried out chassis jigging and structural alignment as part of the accident restoration.
Completed the required bodywork, fitting, welding and reassembly of the repaired areas.
Diagnostics, Electrical & AC
Restored accident-affected cooling, air-conditioning, lighting and safety systems.
Replaced the main radiator, A/C condenser, radiator shroud, fan clutch, headlights and associated air deflectors.
Replaced the dashboard airbag, steering airbag, SRS control unit, front impact sensors and safety belts, together with the required electrical work.
Recharged the air-conditioning system following completion of the repairs.
Paint & Refinishing
Completed professional preparation and paint refinishing of the repaired body areas following structural and panel work.
The refinishing process included undercoat, body preparation and filling where required, primer application and final paint finishing to restore a consistent appearance across the repaired sections.
Service & Mechanical
Replaced accident-damaged suspension and mechanical components including the front engine mounting, front RH and LH lower and upper control arms, front RH shock absorber, front RH stabilizer link, stabilizer bar, D-bushes and front RH steering knuckle arm.
Replaced the front RH wheel rim and tyre and attended to the associated underbody and mounting components affected by the accident.
The Result
The Toyota Hilux underwent extensive accident restoration involving structural and chassis alignment, replacement of damaged front-end, cooling, suspension, safety and mechanical components, and repair of the affected body panels. The SRS safety systems were restored, the air-conditioning system was recharged, and the repaired body areas were professionally prepared and refinished following completion of the structural and mechanical work.
Repair Process
